
Stamping performance control of St37-2G cold-rolled sheet
According to the characteristics of bell annealing production process, the effects of chemical composition, cold rolling reduction rate and annealing process on the structure and properties of St37-2 G cold-rolled sheet were systematically studied, and the plastic strain of St3 7-2 G cold-rolled steel was discussed. Ratio control method, put forward the industrial technical scheme of producing St3 7-2 G cold-rolled sheet with weighted average value of high plastic strain ratio ( r ) . The industrially produced St37-2G cold-rolled steel plate has excellent stamping and forming properties.
Key words: cold-rolled sheet; St37-2G carbon structural steel; stamping performance; plastic strain ratio; strain hardening index
S372G is a cold-rolled carbon structural steel plate with a tensile strength of 360 MPa in the DN1623 (2) standard , and is generally used for simple forming structural parts of automobiles . Because of its low cost, it is widely used in the domestic miniature car manufacturing industry , mainly used for structural parts such as frame , pillars , and rear beams . In addition to being used for simple deformation parts , it is also used for some parts formed by deep drawing , so higher requirements are put forward for the formability .
Generally speaking , in carbon steel , with the increase of carbon and manganese content , the strain hardening exponent ( n value ) and plastic strain ratio (! value ) decrease significantly . Therefore , in order to improve its formability , usually from increasing Starting with the elongation after fracture, the commonly used technical measures are: ① reduce the content of residual elements such as phosphorus and sulfur, and improve the purity of steel; ② reduce the content of carbon and manganese . Adopting the first option will increase the production cost of the steelmaking process ; when adopting the second option , in order to ensure the tensile strength , continuous annealing is required for production , resulting in relatively high yield strength , which is not conducive to forming .
According to the characteristics of bell annealing production process , the author Taking carbon structural steel with typical components in industrial production as the test material , Laboratory cold rolling and annealing tests were carried out to study the effects of chemical composition , cold rolling reduction and annealing process on its microstructure and properties . Accordingly , A technical scheme for producing high-value S37-2G cold-rolled steel plates was proposed . The industrially produced St37-2G cold-rolled steel plates have excellent formability .
1 Test materials and methods
- 1 test material
The test material is industrially produced carbon structural steel plate, and the main chemical composition is shown in Table 1 . See Table 2 for hot rolling process conditions . Among them, the test steel
1 2 and 4 are hot-rolled samples; while test steel 3 is a cold-rolled sample, and the cold-rolled reduction rate is 58 . 6 % . Test steels 1 and 2 were hot-rolled at a higher coiling temperature, around 680 °C ; while test steels 3 and 4 were hot-rolled at a lower coiling temperature, around 620 ° C .
Table 1 Main chemical composition of test steel
Table 1 Main chan ical compositions of the experimental steels %
serial number |
|
C |
st |
mn |
|
P |
the s |
A Is |
Remark |
1 |
0 |
13 |
0 . 02 |
0 . 34 |
0 . |
022 |
0 . 013 |
0 . 06 |
Used to study the influence of chemical composition on the properties of cold-rolled sheet |
2 |
0 |
19 |
0 . 04 |
0 . 90 |
0 . |
012 |
0 . 005 |
0 . 03 |
Used to study the influence of chemical composition on the properties of cold-rolled sheet |
3 |
0 |
16 |
0 . 02 |
0 . 60 |
0 . |
018 |
0 . 013 |
0 . 06 |
Used to study the effect of annealing temperature on the properties of cold rolled sheet |
4 |
0 . |
15 |
0 . 05 |
0 . 78 |
0 . |
017 |
0 . 008 |
0 . 05 |
Used to study the effect of cold rolling reduction rate and annealing heating rate on the properties of cold rolled sheet |
Table 2 Test steel hot rolling process parameters
Table 2 Ho — oiled process s parameters of he
|
experimental steels |
°C |
serial number |
Finishing temperature |
coiling temperature |
1 |
860±20 |
680±20 |
2 |
860±20 |
680±20 |
3 |
860±20 |
620±20 |
4 |
860±20 |
620±20 |
1 2 Test method
The cold rolling test was carried out on a 0300 mm single-stand four-high rolling mill in the laboratory . The cold rolling reductions of test steels 1 and 2 were 65 %, while the cold rolling reductions of test steel 4 were 40 % , 50 % , 60 % and 70 % , respectively .
test steels 1 and 2 in a laboratory medium-temperature box-type resistance furnace
The samples were protected with anti-oxidation coatings . During annealing, the sample is heated with the furnace , and after reaching the annealing temperature, it is kept for a certain period of time and cooled with the furnace . The annealing temperature is set to 600 , 650 , 690 , 720C , The holding time is 3 hours
test steels 3 and 4 was carried out in a vacuum protective atmosphere furnace. The annealing process of test steel 3 was as follows: the sample was heated to 400 C at a heating rate of 360 C/h, and then heated to 630 C at a heating rate of 40 C/h. , 650 , 680 , 710°C, the holding time is 0 h and 5 h respectively , and finally cooled to less than 150 ° C with the furnace ; Heating to 670C at a heating rate of 20 , 40 and 60C /h , holding time for 5 hours , and finally cooling to less than 50C with the furnace .
After annealing, the sample is prepared according to GB/T2975 , and then according to GB/T228 , GB/T5027 and GB/T5028 , the mechanical properties (R , Rabbit and A ), plastic strain ratio weighted average ( Le ) and strain hardening index are weighted Mean (horse ) test . Observe the structure with an optical microscope, and evaluate the microstructure according to GB /T6394 .
2 test results
- 1 Effect of chemical composition on mechanical properties
annealing temperature on mechanical properties of test steel 1 and 2
It can be seen that for test steel 1, only when the annealing temperature is below 650 C , the mechanical properties can meet the requirements of St37-2G , and the margin of tensile strength is not large; for test steel 2 compared with test steel 1 , although due to the increase The strength of carbon and manganese content is obviously increased, but the elongation after fracture is also significantly reduced; it is worth noting that when the annealing temperature is increased from 690 C to 720 C , although the strength decreases, the elongation after fracture also decreases .
Considering that carbon has a greater adverse effect on plasticity than manganese, from the perspective of strong plasticity, the carbon content of St37-2G is controlled at the middle limit ( ie about 0 Zhao ) required by the standard , and the manganese content is controlled at 0 . Around 9 % is more suitable .
Microstructure of test steel 1 and 2 samples after annealing at different temperatures .
It can be seen that when the annealing temperature is 600°C , the test steel 1
and 2 did not undergo complete recrystallization ; when the annealing temperature rose above 650C , test steel 1 and 2 were completely recrystallized, and the recrystallized ferrite grains were equiaxed, and the annealing temperature had an effect on the ferrite grain The influence of grain size is small, among which the ferrite grain size of test steel 1 is around 80 , while the ferrite grain size of test steel 2 is 10 . Level 5 or so .
Comparing the mechanical properties, it can be seen that the increase in the strength ( Re L , Rn ) of test steel 2 compared with test steel 1 is mainly caused by the refinement of ferrite grains caused by the increase of carbon and manganese content ; The decrease in plasticity of steel 1 is mainly caused by the increase of pearlite content caused by the increase of carbon and manganese content ; while the strength of the sample decreases with the increase of annealing temperature mainly due to the coarsening of the second phase ( pearlite and cementite ) caused by .
2.2 Effect of annealing temperature on mechanical properties The effect of annealing temperature on mechanical properties of test steel 3 is given . Figure 3 shows that when the annealing temperature is above 660° C , even if the annealing holding time is 0h , the elongation after fracture of the test steel 3 returns to more than 30 % , and as the annealing temperature increases , the strength gradually decreases ; When the annealing holding time is extended to 5 h , the strength at each annealing temperature decreases . And when the annealing temperature is higher , In addition , the test further shows that when the annealing temperature is 710 C , the elongation after break is lower than that when the annealing temperature is 680 C , and as the annealing time prolongs , while the strength decreases , the elongation after break The length is also reduced .
In summary , From the perspective of ensuring strong plastic fit , The suitable annealing temperature is 660-680C , and the holding time should ensure that the cold spot temperature of the steel coil reaches about 660C during bell annealing .
2.3 Effect of cold rolling reduction rate and annealing heating rate on mechanical properties
cold rolling reduction rate on the mechanical properties of test steel 4 .
n and I values of test steel 4 when the annealing heating rate is 20 40 60 C / h .
Therefore , If the cold-rolling reduction rate of test steel 4 is controlled at about 50% , and the heating rate is controlled below 40C/h , a cold-rolled carbon structural steel plate with a high r value can be obtained , and the overall performance is good .
the annealed microstructure of test steel 4 with a hot-rolled coiling temperature of about 620 C is the same as that of a hot-rolled coiled temperature of 680
1 and 2 around C are completely different, which shows that the coiling temperature of hot rolling has a significant effect on the annealed microstructure and properties . To obtain cold rolled carbon structural steel with high r value , Lower coiling required for hot rolling
the annealing heating rate is 20C/h and 40C /h , the microstructure is composed of ferrite + discrete pearlite + a small amount of cementite, while when the annealing heating rate is 60C /h , the ferrite in the microstructure tends to be Isometric .
discuss
3.1 Industrial technical scheme of high-value S372G cold - rolled steel plate
S372G cold-rolled plate is generally made of aluminum-killed carbon steel, and the upper limit of carbon content in smelting components is 0 . 17 % . Because it is aluminum-killed steel , the aluminum content is generally required to be 0 . 015 % or more . The carbon content is controlled at about 0-15% . 70%~100 %控制。 In order to ensure the tensile strength of the finished product when the carbon content is the lower limit, the manganese content is controlled by 0.70 % ~ 100% .
To ensure the performance of the finished product , the hot-rolled microstructure should be refined as much as possible during hot rolling, so the final rolling temperature is determined to be slightly higher than the temperature of Ag ( the transformation temperature from austenite to ferrite ) . In order to obtain a high r value , low-temperature coiling is used for hot rolling, and the lower limit of the coiling temperature is limited to ensure that the F ( ferrite ) + P ( pearlite ) structure is obtained .
To get high! The cold rolling reduction rate is controlled at about 50% ; the bell annealing temperature is set at 660-680 C, and the heating is controlled at 450-670 C. The holding time is appropriately extended compared with CQ grade cold rolled plate to ensure complete recrystallization of the cold spot of the steel coil , and ensure the uniformity of performance .
Considering that the strength of carbon structural steel is higher than that of S12 , the flat elongation is required to be slightly higher than that of St12 .
3 . 2 Industrial production performance
Table 3 shows the test results of the mechanical properties of the steel coil head , middle and tail in the industrial production test . It can be seen from Table 3 that there is little difference in the performance of the test steel coil head , middle and tail, that is , the performance uniformity is better .
Table 4 shows the test results of 20 groups of industrial production test steel coil islands and m values. It can be seen from Table 4 that the m value is in the range of 1.3-1.7 , and the value is about 0.19 , that is, the test steel coil has a relatively high n, r value, which is conducive to stamping and forming .
- 3 product application
S37-2G is mainly used for left and right stabilizer bar supports, shock absorber brackets , body reinforcement ribs , frame and other body structural parts of miniature cars . Among them, the punching process of the left and right stabilizer bar supports belongs to the deep drawing method . The stamping depth is relatively high, about 130 mm , and cracks usually appear in the tensile part of the bending area of the die . In addition , It must also be considered that the springback after deformation meets the assembly requirements .
Table 3 Steel coil head , middle and tail performance test results
Table 3 t est results of properties of the headm middle and end of steel coils %
Cold Rolled Coil No. |
parts |
direction |
R p0. 2 / MPa |
R m /MPa |
A 80 /% |
r |
no |
r m |
n m |
|
head |
45° |
255 |
420 |
34 5 |
1 68 |
0 18 |
|
|
|
|
90° |
250 |
420 |
30 5 |
1 52 |
0 19 |
|
|
|
|
0° |
255 |
415 |
26 5 |
1 30 |
0 18 |
1 4 |
0 18 |
|
middle |
45° |
250 |
415 |
33 5 |
1 75 |
0 18 |
|
|
08B409838000 |
|
90° |
245 |
415 |
29 5 |
1 25 |
0 19 |
|
|
|
|
0° |
270 |
435 |
27 5 |
1 15 |
0 17 |
|
|
|
tail |
45° |
250 |
410 |
31 5 |
1 53 |
0 18 |
1 4 |
0 18 |
|
|
90° |
255 |
415 |
31 0 |
1 58 |
0 19 |
|
|
|
|
0° |
265 |
435 |
28 0 |
1 25 |
0 20 |
|
|
|
head |
45° |
265 |
430 |
32 0 |
1 53 |
0 20 |
1 6 |
0 20 |
|
|
90° |
265 |
430 |
30 5 |
1 98 |
0 21 |
|
|
|
|
0° |
240 |
430 |
31 0 |
1 23 |
0 22 |
|
|
|
middle |
45° |
235 |
410 |
34 5 |
1 60 |
0 22 |
1 5 |
0 22 |
08B451357000 |
|
|
|
|
|
|
|
|
|
|
|
90° |
235 |
410 |
32 0 |
1 55 |
0 23 |
|
|
|
|
0° |
255 |
430 |
31 5 |
2 00 |
0 21 |
|
|
|
tail |
45° |
245 |
410 |
33 5 |
1 65 |
0 21 |
1 6 |
0 21 |
|
|
90° |
245 |
410 |
30 0 |
1 48 |
0 21 |
|
|
Table 4 In value and r value of steel coil ( 20 groups of samples ) Table 4 The rm and r vaUe of steel coil for
M/enty group pecmen |
|||
|
n m |
r m |
△ r |
scope |
0 18-0 22 |
1 3-1 7 |
—0 55-0 09 |
average value |
0 19 |
1 5 |
—0 21 |
7 for the actual punched part blank and physical photos . The quality meets the requirements for use . The welding performance and other processing performance are excellent , and there is no cracking phenomenon caused by the internal quality of the steel .
in conclusion
1) From the perspective of strong plasticity, it is more appropriate to control the carbon content of S372G at about 0.15% , and control the manganese content at 0.70%-100% . The suitable annealing temperature range is 660-680 C , and the holding time To ensure complete recrystallization of the cold spot, and guarantee
(C From the perspective of the product user's use, the uniformity of dimensional accuracy, shape and surface energy is appropriate .
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